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Toy Workshop · round 2Bridge building on the kitchen table

Bridgeworks

Two printed banks that slide anywhere from 6 to 40 cm apart, a box of connectors and skewers you can build any bridge from, and a ramp that always sends the marble off at the same speed.

Will it make it across?
Who it’s fora 9-year-old with Dad or friends, teens, the whole family
Where and how longa table, 10–40 minutes per challenge
Build~370 CZK (about €15) · ~20 h of printing (two nights) · zero assembly
Little sister (6)supervised only: the marbles and connectors are small parts
Bridgeworks on the tableA rail with a scale, two orange printed banks 24 cm apart, and between them two truss girders made of bamboo skewers with orange connectors and deck pieces. On the left, a ramp on a stand with a stop and a blue glass marble; on the right, the finish.
  1. 1Ramp with a stop, heights of 10, 15 and 20 cm
  2. 2Bank A with the ramp seat
  3. 3Truss: store-bought 3 mm skewers, cut to length
  4. 4Printed connectors with sockets at fixed angles
  5. 5Deck pieces with a U-shaped groove for the marble
  6. 6Bank B with the finish and a peg in the rail
  7. 7600 mm rail in three pieces, holes every 2 cm and a scale
  8. 816 mm glass marble
  9. 9Full version: IR light gates and a display showing the crossing time

What’s new: a building kit where the beam lengths aren’t manufactured but cut from skewers, so the possibilities really are endless. A marble rolling off a ramp at a constant speed gives every build the same honest test.

Panel 1

Slide the banks apart and let the marble go

The slider moves the banks apart in 2 cm steps, and for every span the code works out a reference truss bridge (a Warren truss): how many connectors, how many skewer pieces and how long they are. A challenge card passes only if at least one reference solution fits its parts list. The marble runs in 4× slow motion. Sound plays only after you click.

24 cm
Ramp

Free build with the whole box. Slide the banks apart and let the marble go.

Panel 2

The first 30 seconds, and why a tenth time

0:30

The first 30 seconds

My 9-year-old draws a card: “Span 24 cm, 14 skewers max, the marble has to reach the finish.” He slides the bank to the 24 mark and clicks the peg in. He builds two triangle trusses, lays the deck across them and lets the marble go from the ramp. It rolls off, crosses over and lands in the finish with a ding.

10×

Why a tenth time

Every card changes the span, the parts list or the type of bridge (truss, arch, suspension, cantilever, tipping), so the same parts make a different build every time. Records like the longest span from twenty skewers or the heaviest load go on the family leaderboard.

Panel 3

What’s in the box and who does what

Printing

The banks, a three-piece rail with holes every 2 cm, connectors with skewer sockets at fixed angles, deck pieces with a groove for the marble, the ramp, the finish, a cup for load tests and a tipping piece with a print-in-place hinge.

The beams aren’t printed at all: they’re plain bamboo skewers.

AI

Claude writes challenge cards for a chosen span, parts list and difficulty, with pictograms for younger kids. From a photo of a failed attempt it explains why the bridge gave way (“the bottom chord had no diagonals, so it sagged”). On request it designs its own bridge from the same parts.

Electronics

None in the first playable prototype.

The full version adds two IR light gates on an ESP32-C3 with a display for the crossing time, and maybe a 5 kg load cell under the finish bank.

Model (Claude)

  • writes challenge cards and pictograms
  • spots the weak point of a collapsed bridge from a photo
  • designs its own bridge from the same parts

Code and marbles

  • checks each card against a library of reference solutions (Warren, Pratt, Howe, arch, suspension, cantilever)
  • the reference solution doubles as a sealed hint
  • works out the ballistics of the jump and generates custom connectors in OpenSCAD
  • the model never draws geometry, and the marbles give the verdict, not the AI
Panel 4

First playable prototype

Two banks, a three-piece rail, the ramp, the finish, 30 connectors, 8 deck pieces and the cup. Add a pack of skewers and 30 glass marbles. It plays without a Mac or a network, and the cards are printed in advance.

~20 h of printing (two nights)Zero assembly~370 CZK (about €15)No electronics
ItemPrice sourceCZK
Filament ~525 g (banks, rail, connectors, deck pieces, ramp, finish, cup); 25 g more than the toy card lists, for the third rail piececard~262
Bamboo skewers 3 mm × 20 cm, 100 pcsestimate~40
Glass marbles 16 mm, 30 pcsestimate~70
String for the suspension bridgefrom home0
Total (rounded ~370 CZK, about €15)~372

Full version

Custom connectors: code generates a connector from a template with whatever angle the challenge needs. Two IR light gates on an ESP32-C3 with a display for the crossing time (~250 CZK, about €10). If you want to measure load in grams, add a 5 kg load cell under the finish bank.

Technical specs of the parts
PartDimensions and purpose
Railthree 200 × 30 × 12 mm pieces joined with dovetails into 600 mm (each piece fits a 250 mm print bed), Ø 6 mm holes every 20 mm and a printed scale; the bank locks in with a printed Ø 5.8 mm peg; span 6–40 cm in 2 cm steps
Banka block 100 mm along the rail × 120 mm across × 80 mm tall (hollow, 15% infill), a grid of anchor sockets on the front and top at 0, 20 and 40 mm below deck level, an eyelet at the back for the suspension cable; bank A carries the ramp seat, bank B the finish
Connectorsflat ~8 mm hubs with Ø 3.3 mm sockets, 12 mm deep, for a Ø 3 mm skewer; types: straight 180°, L 90°, V 60° and 45°, T, K (0°/60°/120°/180°) and a cross connector that joins two trusses into a 50 mm wide bridge; printed flat
Deck piecea 50 × 60 mm plate with a U-groove for the 16 mm marble, two hooks underneath for cross skewers, beveled ends
Rampa ~300 mm chute on a stand with notches for heights of 10, 15 and 20 cm, and a stop with a flip lever, so the marble always starts at rest from the same point
Tipping piecea deck piece on a print-in-place hinge with a counterweight; the arms are set so a 16 mm marble outweighs it
Cup~40 ml with a hook for a cross skewer at midspan (see the jury below)
Panel 5

Safety and things to watch out for

The cup load test doesn’t work

A 40 ml cup holds only about 9–11 of the 16 mm marbles (~50–60 g), and the set has 30. A skewer truss can hold more than that, so the cup fills up before the bridge gives way. Instead of marbles, pour rice or sand into a hanging bag, and once the bridge breaks, weigh the bag on a kitchen scale.

Jury, round 5

The connector–skewer fit is untested

A Ø 3.3 mm socket for a Ø 3 mm skewer leaves only 0.15 mm of play, and nobody has checked that friction really holds. Skewers vary in diameter and printed holes come out smaller. Before printing 30 connectors, print a test comb with 3.0 / 3.1 / 3.2 / 3.3 / 3.4 mm holes and try it with skewers from the actual pack.

Jury, round 5

Small parts and the 6-year-old

For a 6-year-old, the 16 mm marbles and the connectors are small parts. Our daughter builds only with supervision, and the marbles and connectors live in a box with a lid.

Card and jury

Skewers and fingers

Buy skewers with blunt ends, or snip the points off right away. The first prototype has no press and no screw, so nothing gets overloaded and there’s nowhere to pinch a finger.

Card

Measure the ramp speed

The formula v = √(10/7 · g · h) holds for rolling on a flat surface. In a U-groove the marble rolls on a smaller radius, so it goes slower. That’s why the speed gets measured once with a stopwatch over one meter of track, and the code then works with the measured value.

Card and jury

A cousin of the rejected Straw Works

Straw Works, which I turned down, used the same idea of printed connectors and store-bought sticks. Bridgeworks, the one I picked, stands apart with its bridges, the ramp and the marble.

Jury, round 5
Panel 6

The jury’s verdict

“An open-ended building kit with an honest test (a marble off the ramp) and nine kinds of challenges. The best version of this idea so far; only the load challenge doesn’t work at the current scale.”Jury, round 5 · no STOP flag, watch the small parts around the 6-year-old

“The score goes up from 20 to 21. You can play the kit again and again. The press and the load cell are gone, so overloading and pinched fingers are off the table.”Jury, round 5, compared with round 4